Fluid Competence is a family-run company with decades of experience in the development of sustainable, technical fluids. We call these water-based fluids Smart Fluids. What makes them special is that these smart fluids can already completely replace mineral and bio-oils for cooling, lubrication and movement in industrial processes. They are efficient, flame-retardant, biodegradable and can be precisely adapted to your processes. Together with partners such as TotalEnergies and Bosch Rexroth, we are setting new standards for the future: for greater efficiency, less downtime and more environmentally friendly production. We support you from analysis to conversion – personally, reliably and with technical expertise. Talk to us – we are here for you.
15 minutes
Specific options
Non-binding
Our smart fluids are used wherever processes need to be robust, safe and sustainable. Whether industry, tunnel construction or forestry technology – every sector has its own requirements. After an on-site inspection and analysis, we develop proposed solutions: for machines, applications and temperature ranges.
Fluid Competence accompanies you reliably with our partner TotalEnergies. We are there for you at every step of the transformation – from the initial analysis to the successful switch to high-performance, water-based substitutes. Our transformation service combines technical expertise with practical support – so that you can concentrate on the essentials. We remain at your side even after the changeover: with regular laboratory analyses and targeted adjustments, we ensure that your processes remain powerful and efficient.
In our case consultation, you describe your situation to us and receive a non-binding initial assessment of your transformation potential.
15 minutes
Specific options
Non-binding
Together we analyze your machines, your processes and the requirements of your industry. The aim is to provide a reliable basis for decision-making.
After the analysis, we put together a concept for you. Your transformation plan contains time frames, responsibilities and specific measures.
The system setup is the central technical step in your changeover. We clean, check and fill your systems – structured, documented and accompanied on site.
The use of smart fluids also changes your requirements and specifications. We help you to minimize all follow-up costs – in a structured and fully documented manner.
After the changeover, we ensure that your systems continue to run optimally in the long term. With monitoring, laboratory analyses and targeted adjustments, we get the best out of your fluid.
Thomas Braun, Managing Partner, Maier GmbH und Co KG Präzisionstechnik
15 minutes
Specific options
Non-binding
It’s about assessing risks, protection in the event of failures and disposal. Our smart fluids create clear advantages: robust processes, less effort, more safety. They are not a compromise but part of the solution. Oil-free as an economic decision.
Less residue, less wear. Smart fluids protect machines and extend maintenance intervals. This protects investments and reduces downtime.
Stable processes, clean machines, fewer interruptions. Smart fluids keep systems in sync. And increase efficiency in production.
Our fluids are flame-retardant. This reduces the risk of fire in sensitive applications. More safety – without additional measures.
No substances of concern. No aerosols. No skin exposure. A better working environment – automatically.
Less potential danger reduces the risk and possibly the premium for your insurance. Technology that pays off twice over.
Water-based, biodegradable, residue-free. Less disposal, more sustainability. Good for the environment – and for the balance sheet.
| Feature | Oil | Organic oil | Smart Fluids | |
|---|---|---|---|---|
 | Flammability |  Flammable - high fire risk |  Low, but not ruled out |  Non-flammable - water-based eliminates risk |
 | Corrosion protection | Agent - basic protection, reacts with water |  Medium to high - tends to hydrolyze in damp conditions | Very high - molecular barrier prevents corrosion |
 | Environmental compatibility | Stressful - Difficult to break down | Biodegradable, but unstable | Biodegradable - residue-free and stable |
 | Health risks | Toxic vapors possible | Low, but ageing can release unstable compounds | None - No vapors or residues |
 | Storage stability | High - but sensitive to contamination | Limited - hydrolysis and oxidation possible | Very high - additives ensure long-lasting stability |
Good at high temperatures, limited at low temperaturesMedium - viscous at low temperaturesBroad spectrum - optimized viscosity
Regular resharpeningFrequent, due to shorter change intervalsLow, generally up to 30% longer terms
Regular resharpeningRegular resharpeningUp to 40% lower tool costs
High risk due to impurities and contaminationMedium risk due to impurities and contaminationNoneHigh, high flammability and health risksMediumLowInexpensiveMedium to high - depending on the qualityMediumFlammable - high fire risk
Low, but not ruled out
Non-flammable - water-based eliminates risk
Agent - basic protection, reacts with water
Medium to high - tends to hydrolyze in damp conditions
Very high - molecular barrier prevents corrosion
Stressful - Difficult to break down
Biodegradable, but unstable
Biodegradable - residue-free and stable
Toxic vapors possible
Low, but ageing can release unstable compounds
None - No vapors or residues
High - but sensitive to contamination
Limited - hydrolysis and oxidation possible
Very high - additives ensure long-lasting stability
Good at high temperatures, limited at low temperatures
Medium - viscous at low temperatures
Broad spectrum - optimized viscosity
Regular resharpening
Frequent, due to shorter change intervals
Low, generally up to 30% longer terms
Regular resharpening
Regular resharpening
Up to 40% lower tool costs
High risk due to impurities and contamination
Medium risk due to impurities and contamination
None
High, high flammability and health risks
Medium
Low
Inexpensive
Medium to high - depending on the quality
Medium
In our brief discussion, you describe your current situation – and receive a non-binding initial assessment of how your processes can become oil-free, safe and more efficient.
