We, Fluid Competence, develop water-based cooling lubricants and other technical functional fluids. Each product is individually and reliably adapted to our customers.
Our water-based smart fluids combine cooling, lubrication and rinsing action in one fluid. Without mineral or bio-oil. Developed in the laboratory, tested in practice, ready for use in all machining processes.
Our oil-free protective fluids prevent corrosion and frost damage – ideal for cylinders, machine parts or complete systems.
Our special fluids for slideways and bed ways offer maximum adhesion with minimum wear – completely without mineral base oils. Ideal for CNC systems and machining centers.
Our oil-free fluids for chainsaws offer reliable lubrication and high adhesion. Whether in forestry operations or private use, they offer maximum material compatibility and are biodegradable.
In our brief discussion, you describe your current situation – and receive a non-binding initial assessment of how your processes can become oil-free, safe and more efficient.
Fluid Competence accompanies you reliably with our partner TotalEnergies. We are there for you at every step of the transformation – from the initial analysis to the successful switch to high-performance, water-based substitutes. Our transformation service combines technical expertise with practical support – so that you can concentrate on the essentials. We remain at your side even after the changeover: with regular laboratory analyses and targeted adjustments, we ensure that your processes remain powerful and efficient.
In our case consultation, you describe your situation to us and receive a non-binding initial assessment of your transformation potential.
15 minutes
Specific options
Non-binding
Together we analyze your machines, your processes and the requirements of your industry. The aim is to provide a reliable basis for decision-making.
After the analysis, we put together a concept for you. Your transformation plan contains time frames, responsibilities and specific measures.
The system setup is the central technical step in your changeover. We clean, check and fill your systems – structured, documented and accompanied on site.
The use of smart fluids also changes your requirements and specifications. We help you to minimize all follow-up costs – in a structured and fully documented manner.
After the changeover, we ensure that your systems continue to run optimally in the long term. With monitoring, laboratory analyses and targeted adjustments, we get the best out of your fluid.
| Feature | Oil | Organic oil | Smart Fluids | |
|---|---|---|---|---|
 | Flammability |  Flammable - high fire risk |  Low, but not ruled out |  Non-flammable - water-based eliminates risk |
 | Corrosion protection | Agent - basic protection, reacts with water |  Medium to high - tends to hydrolyze in damp conditions | Very high - molecular barrier prevents corrosion |
 | Environmental compatibility | Stressful - Difficult to break down | Biodegradable, but unstable | Biodegradable - residue-free and stable |
 | Health risks | Toxic vapors possible | Low, but ageing can release unstable compounds | None - No vapors or residues |
 | Storage stability | High - but sensitive to contamination | Limited - hydrolysis and oxidation possible | Very high - additives ensure long-lasting stability |
Good at high temperatures, limited at low temperaturesMedium - viscous at low temperaturesBroad spectrum - optimized viscosity
Regular resharpeningFrequent, due to shorter change intervalsLow, generally up to 30% longer terms
Regular resharpeningRegular resharpeningUp to 40% lower tool costs
High risk due to impurities and contaminationMedium risk due to impurities and contaminationNoneHigh, high flammability and health risksMediumLowInexpensiveMedium to high - depending on the qualityMediumFlammable - high fire risk
Low, but not ruled out
Non-flammable - water-based eliminates risk
Agent - basic protection, reacts with water
Medium to high - tends to hydrolyze in damp conditions
Very high - molecular barrier prevents corrosion
Stressful - Difficult to break down
Biodegradable, but unstable
Biodegradable - residue-free and stable
Toxic vapors possible
Low, but ageing can release unstable compounds
None - No vapors or residues
High - but sensitive to contamination
Limited - hydrolysis and oxidation possible
Very high - additives ensure long-lasting stability
Good at high temperatures, limited at low temperatures
Medium - viscous at low temperatures
Broad spectrum - optimized viscosity
Regular resharpening
Frequent, due to shorter change intervals
Low, generally up to 30% longer terms
Regular resharpening
Regular resharpening
Up to 40% lower tool costs
High risk due to impurities and contamination
Medium risk due to impurities and contamination
None
High, high flammability and health risks
Medium
Low
Inexpensive
Medium to high - depending on the quality
Medium
Our smart fluids are used wherever processes need to be robust, safe and sustainable. Whether industry, tunnel construction or forestry technology – each sector has its own requirements. After the on-site inspection and analysis, we develop proposals for solutions: for machines, applications and temperature ranges.
The duration of the conversion depends on the size and complexity of your system. In many cases, the conversion can be completed in just a few days – including cleaning, filling and initial monitoring. We plan in such a way that downtime is minimized or avoided. If required, the conversion can also be carried out in stages, parallel to ongoing operation.
This is precisely why we carry out a detailed compatibility analysis in advance. We check materials, seals, coatings and operating parameters for possible incompatibilities. If it turns out that a component is not suitable, we offer suitable alternatives or adaptation suggestions – always transparently and risk-free.
In addition to the product price, you also save on disposal, fire protection, insurance costs (e.g. through approvals) and environmental regulations. Maintenance and downtime costs are also reduced. We analyze your situation individually and identify specific optimization potential – documented and reliable.
As a rule, yes. We have a lot of experience with retrofit projects and also develop suitable concepts for older machines. The decisive factor is the inventory and compatibility check – then we develop a solution that makes both technical and economic sense.
We take on these tasks together with you. Our specialists take care of professional emptying, cleaning, filling and initial monitoring. This also includes laboratory analyses, maintenance concepts and the provision of test kits and checklists. Everything is documented – for your safety and traceability.
Thanks to our own laboratory, we deliver analysis results in the shortest possible time – within 72 hours. Our team of experts is available to answer any technical questions you may have. We understand that your time is precious – that’s why we keep communication channels and response times as short as possible.
Each concept is individually tailored to your industry, machines, processes and goals. We work with a modular system that we tailor precisely to your situation. You don’t get an off-the-shelf product – but an accompanied change that really fits.
